Manufacturing BOM — routings
Readable views, with mass roll-up and sourcing status
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Snapshot of this document in the GEMs repository.
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Generated by build_bom.py . Do not hand-edit; see README.md . Every EBOM line is consumed by exactly one operation of its parent's routing; the check fails otherwise.
Work centres
Code
Work centre
WC-EMS
PCB assembly, external contract manufacturer
WC-PROG
Device programming
WC-CELL
Cell stack assembly, external specialist
WC-HARN
Harness manufacture, external
WC-JNT
Joint module assembly
WC-SUB
Sub-assembly
WC-INT
Final integration
WC-CAL
Calibration and end-of-line test
WC-COM
Commissioning: root of trust and attestation baselines
WC-PACK
Packaging
GEM-10000 GEMs body, reference design A (2 h with dock, 65% armour, 1.65 m)
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-INT
Install head assembly
GEM-11000
1
EA
20
WC-INT
Install neck assembly
GEM-12000
1
EA
30
WC-INT
Install torso assembly
GEM-13000
1
EA
40
WC-INT
Install arm assembly, left
GEM-14000
1
EA
50
WC-INT
Install leg assembly, left
GEM-16000
1
EA
60
WC-INT
Install arm assembly, right
GEM-15000
1
EA
70
WC-INT
Install leg assembly, right
GEM-17000
1
EA
80
WC-INT
Install shell and protection assembly
GEM-18000
1
EA
90
WC-INT
Install harness assembly
GEM-19000
1
EA
100
WC-INT
Fasten and torque to drawing
GEM-10099
1
SET
110
WC-INT
(consumable) Threadlocker, medium strength
GEM-50010
—
ML
120
WC-COM
Provision root-of-trust keys; record measured-boot baseline (spec 06.2)
130
WC-COM
Baseline physical fingerprints for attestation tier 2 (spec 06.3)
140
WC-CAL
Whole-body calibration: IMU, joint zero offsets, kinematics
150
WC-CAL
End-of-line test: power states (spec 03.4), stand and balance, supported failure state (spec 07.3)
160
WC-PACK
Pack for shipment
GEM-50060
1
SET
GEM-11000 Head assembly
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-SUB
Install head structure
GEM-11010
1
EA
20
WC-SUB
Install camera module, 4K 30 fps 12 bit
GEM-11020
2
EA
30
WC-SUB
Install thermal IR camera, 640x480 30 fps 16 bit
GEM-11030
1
EA
40
WC-SUB
Install liDAR / depth sensor, 300k points/s
GEM-11040
1
EA
50
WC-SUB
Install microphone, array element
GEM-11050
16
EA
60
WC-SUB
Install electronic nose
GEM-11060
1
EA
70
WC-SUB
Install taste analyser, lab-on-chip
GEM-11070
1
EA
80
WC-SUB
Install speaker and ultrasonic emitter
GEM-11080
1
EA
90
WC-SUB
Install micro facial and pupil actuator set
GEM-11090
1
SET
100
WC-SUB
Install head sensor hub PCBA
GEM-11100
1
EA
110
WC-SUB
Fasten and torque to drawing
GEM-11099
1
SET
120
WC-SUB
(consumable) Threadlocker, medium strength
GEM-50010
—
ML
GEM-12000 Neck assembly
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-SUB
Install joint module, neck yaw
GEM-21600
1
EA
20
WC-SUB
Install joint module, neck pitch
GEM-21700
1
EA
30
WC-SUB
Fasten and torque to drawing
GEM-12099
1
SET
40
WC-SUB
(consumable) Threadlocker, medium strength
GEM-50010
—
ML
GEM-13000 Torso assembly
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-SUB
Install pelvis structure
GEM-13010
1
EA
20
WC-SUB
Install torso structure, upper thorax
GEM-13020
1
EA
30
WC-SUB
Install spine segment structure, lumbar
GEM-13021
1
EA
40
WC-SUB
Install spine segment structure, lower thoracic
GEM-13022
1
EA
50
WC-SUB
Install spine coupling mechanism, three axes over three segments
GEM-13023
1
SET
60
WC-SUB
Install joint module, trunk yaw
GEM-20800
1
EA
70
WC-SUB
Install joint module, trunk pitch
GEM-20700
1
EA
80
WC-SUB
Install joint module, trunk roll
GEM-21800
1
EA
90
WC-SUB
Install iMU, torso
GEM-13030
—
EA
100
WC-SUB
Install power assembly
GEM-13100
1
EA
110
WC-SUB
Install compute assembly
GEM-13200
1
EA
120
WC-SUB
Install communications assembly
GEM-13300
1
EA
130
WC-SUB
Install cardiac co-regulation module
GEM-13400
1
EA
140
WC-SUB
Fasten and torque to drawing
GEM-13099
1
SET
150
WC-SUB
(consumable) Threadlocker, medium strength
GEM-50010
—
ML
GEM-13100 Power assembly
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-SUB
Install cell stack
GEM-13110
1
EA
20
WC-SUB
Install battery management PCBA
GEM-13120
1
EA
30
WC-SUB
Install pack enclosure
GEM-13130
1
EA
40
WC-SUB
Install supercapacitor bank
GEM-13140
1
EA
50
WC-SUB
Install pre-charge, contactor and fuse set
GEM-13150
1
SET
60
WC-SUB
Install power distribution and DC-DC PCBA
GEM-13160
1
EA
70
WC-SUB
Install always-on rail PCBA
GEM-13170
1
EA
80
WC-SUB
Fasten and torque to drawing
GEM-13199
1
SET
90
WC-SUB
(consumable) Threadlocker, medium strength
GEM-50010
—
ML
GEM-13110 Cell stack
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-CELL
Build cell stack
GEM-13111
—
EA
20
WC-CAL
Cell matching and stack acceptance test
GEM-13120 Battery management PCBA
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-EMS
Assemble board to its PCBA BOM (from schematic)
20
WC-PROG
Program firmware image, battery management
GEM-40030
1
EA
30
WC-CAL
Board-level functional test
GEM-13200 Compute assembly
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-SUB
Install edge AI module
GEM-13210
1
EA
20
WC-SUB
Install edge module carrier PCBA
GEM-13220
1
EA
30
WC-SUB
Install real-time computer PCBA, EtherCAT master
GEM-13230
1
EA
40
WC-SUB
Install audit log storage, 2 TB
GEM-13240
1
EA
50
WC-SUB
Install sDR front-end, 2 ch x 56 MHz
GEM-13250
1
EA
60
WC-SUB
Install on-board computer (OBC), link-loss kernel
GEM-13260
1
EA
70
WC-PROG
Install os image, edge ai module
GEM-40080
1
EA
80
WC-PROG
Install gems software stack, edge ai module
GEM-40090
1
EA
90
WC-SUB
Fasten and torque to drawing
GEM-13299
1
SET
100
WC-SUB
(consumable) Threadlocker, medium strength
GEM-50010
—
ML
GEM-13230 Real-time computer PCBA, EtherCAT master
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-EMS
Assemble board to its PCBA BOM (from schematic)
20
WC-PROG
Program firmware image, real-time computer
GEM-40020
1
EA
30
WC-CAL
Board-level functional test
GEM-13260 On-board computer (OBC), link-loss kernel
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-PROG
Install kernel image, on-board computer
GEM-40100
1
EA
20
WC-SUB
(consumable) Threadlocker, medium strength
GEM-50010
—
ML
GEM-13300 Communications assembly
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-SUB
Install mmWave uplink radio, 60 GHz
GEM-13310
1
EA
20
WC-SUB
Install fallback link module, LEO / cellular
GEM-13320
1
EA
30
WC-SUB
Install low-power beacon radio
GEM-13330
1
EA
40
WC-SUB
Install spatial RF sensing front-end
GEM-13340
1
EA
50
WC-SUB
Install secure element
GEM-13350
—
EA
60
WC-SUB
Fasten and torque to drawing
GEM-13399
1
SET
70
WC-SUB
(consumable) Threadlocker, medium strength
GEM-50010
—
ML
GEM-13330 Low-power beacon radio
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-PROG
Install firmware image, beacon radio
GEM-40040
1
EA
20
WC-SUB
(consumable) Threadlocker, medium strength
GEM-50010
—
ML
GEM-13350 Secure element
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-PROG
Install firmware image, secure element
GEM-40050
1
EA
20
WC-SUB
(consumable) Threadlocker, medium strength
GEM-50010
—
ML
GEM-14000 Arm assembly, left
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-SUB
Install joint module, shoulder pitch
GEM-20900
1
EA
20
WC-SUB
Install joint module, shoulder roll
GEM-21000
1
EA
30
WC-SUB
Install joint module, shoulder yaw
GEM-21100
1
EA
40
WC-SUB
Install upper arm structure, left
GEM-14010
1
EA
50
WC-SUB
Install joint module, elbow
GEM-21200
1
EA
60
WC-SUB
Install forearm structure, left
GEM-14020
1
EA
70
WC-SUB
Install joint module, wrist yaw
GEM-21300
1
EA
80
WC-SUB
Install joint module, wrist pitch
GEM-21400
1
EA
90
WC-SUB
Install joint module, wrist roll
GEM-21500
1
EA
100
WC-SUB
Install hand assembly, left, 5 DOF
GEM-14900
1
EA
110
WC-SUB
Fasten and torque to drawing
GEM-14099
1
SET
120
WC-SUB
(consumable) Threadlocker, medium strength
GEM-50010
—
ML
GEM-14900 Hand assembly, left, 5 DOF
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-SUB
Install hand structure, left
GEM-14910
1
EA
20
WC-SUB
Install finger actuator, left
GEM-14920
5
EA
30
WC-SUB
Fasten and torque to drawing
GEM-14999
1
SET
40
WC-SUB
(consumable) Threadlocker, medium strength
GEM-50010
—
ML
GEM-15000 Arm assembly, right
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-SUB
Install joint module, shoulder pitch
GEM-20900
1
EA
20
WC-SUB
Install joint module, shoulder roll
GEM-21000
1
EA
30
WC-SUB
Install joint module, shoulder yaw
GEM-21100
1
EA
40
WC-SUB
Install upper arm structure, right
GEM-15010
1
EA
50
WC-SUB
Install joint module, elbow
GEM-21200
1
EA
60
WC-SUB
Install forearm structure, right
GEM-15020
1
EA
70
WC-SUB
Install joint module, wrist yaw
GEM-21300
1
EA
80
WC-SUB
Install joint module, wrist pitch
GEM-21400
1
EA
90
WC-SUB
Install joint module, wrist roll
GEM-21500
1
EA
100
WC-SUB
Install hand assembly, right, 5 DOF
GEM-15900
1
EA
110
WC-SUB
Fasten and torque to drawing
GEM-15099
1
SET
120
WC-SUB
(consumable) Threadlocker, medium strength
GEM-50010
—
ML
GEM-15900 Hand assembly, right, 5 DOF
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-SUB
Install hand structure, right
GEM-15910
1
EA
20
WC-SUB
Install finger actuator, right
GEM-15920
5
EA
30
WC-SUB
Fasten and torque to drawing
GEM-15999
1
SET
40
WC-SUB
(consumable) Threadlocker, medium strength
GEM-50010
—
ML
GEM-16000 Leg assembly, left
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-SUB
Install joint module, hip roll
GEM-20200
1
EA
20
WC-SUB
Install joint module, hip pitch
GEM-20100
1
EA
30
WC-SUB
Install joint module, hip yaw
GEM-20300
1
EA
40
WC-SUB
Install thigh structure, left
GEM-16010
1
EA
50
WC-SUB
Install joint module, knee
GEM-20400
1
EA
60
WC-SUB
Install shank structure, left
GEM-16020
1
EA
70
WC-SUB
Install joint module, ankle pitch
GEM-20500
1
EA
80
WC-SUB
Install joint module, ankle roll
GEM-20600
1
EA
90
WC-SUB
Install foot structure, left
GEM-16030
1
EA
100
WC-SUB
Install foot contact sensing, left
GEM-16040
1
EA
110
WC-SUB
Fasten and torque to drawing
GEM-16099
1
SET
120
WC-SUB
(consumable) Threadlocker, medium strength
GEM-50010
—
ML
GEM-17000 Leg assembly, right
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-SUB
Install joint module, hip roll
GEM-20200
1
EA
20
WC-SUB
Install joint module, hip pitch
GEM-20100
1
EA
30
WC-SUB
Install joint module, hip yaw
GEM-20300
1
EA
40
WC-SUB
Install thigh structure, right
GEM-17010
1
EA
50
WC-SUB
Install joint module, knee
GEM-20400
1
EA
60
WC-SUB
Install shank structure, right
GEM-17020
1
EA
70
WC-SUB
Install joint module, ankle pitch
GEM-20500
1
EA
80
WC-SUB
Install joint module, ankle roll
GEM-20600
1
EA
90
WC-SUB
Install foot structure, right
GEM-17030
1
EA
100
WC-SUB
Install foot contact sensing, right
GEM-17040
1
EA
110
WC-SUB
Fasten and torque to drawing
GEM-17099
1
SET
120
WC-SUB
(consumable) Threadlocker, medium strength
GEM-50010
—
ML
GEM-18000 Shell and protection assembly
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-SUB
Apply armour panel, integrated multi-threat
GEM-18010
1.04
M2
20
WC-SUB
Apply sense-and-heal layer, e-skin and self-healing polymer
GEM-18020
1.60
M2
30
WC-SUB
Apply variable-stiffness layer, mr / er / jamming
GEM-18030
—
M2
40
WC-SUB
Apply fire layer, sacrificial
GEM-18040
—
M2
50
WC-SUB
Apply electrochromic colour layer
GEM-18050
—
M2
60
WC-SUB
Install tactile taxel, fine region (hands, face)
GEM-18060
150000
EA
70
WC-SUB
Install tactile taxel, ordinary region
GEM-18070
350000
EA
80
WC-SUB
Install tactile readout PCBA
GEM-18080
—
EA
90
WC-SUB
Install shell field driver PCBA (MR coils / ER HV / electrochromic)
GEM-18090
—
EA
100
WC-SUB
Fasten and torque to drawing
GEM-18099
1
SET
110
WC-SUB
(consumable) Adhesive, shell layer bonding
GEM-50040
—
ML
120
WC-SUB
(consumable) Threadlocker, medium strength
GEM-50010
—
ML
GEM-18080 Tactile readout PCBA
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-EMS
Assemble board to its PCBA BOM (from schematic)
20
WC-PROG
Program firmware image, tactile readout
GEM-40060
1
EA
30
WC-CAL
Board-level functional test
GEM-18090 Shell field driver PCBA (MR coils / ER HV / electrochromic)
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-EMS
Assemble board to its PCBA BOM (from schematic)
20
WC-PROG
Program firmware image, shell field driver
GEM-40070
1
EA
30
WC-CAL
Board-level functional test
GEM-19000 Harness assembly
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-HARN
Install etherCAT joint chain cable set
GEM-19010
1
SET
20
WC-HARN
Install cAN FD sensing bus cable set
GEM-19020
1
SET
30
WC-HARN
Install hV power distribution cable set
GEM-19030
1
SET
40
WC-HARN
Install sensor link cable set (camera, LiDAR, audio)
GEM-19040
1
SET
50
WC-HARN
Fasten and torque to drawing
GEM-19099
1
SET
60
WC-HARN
(consumable) Cable ties and heat-shrink
GEM-50050
—
SET
GEM-20100 Joint module, hip pitch
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-JNT
Prepare housing
GEM-20108
1
EA
20
WC-JNT
Press in output bearing
GEM-20103
1
EA
30
WC-JNT
Install motor stator and rotor
GEM-20101
1
EA
40
WC-JNT
Install reducer; grease per work instruction
GEM-20102
1
EA
50
WC-JNT
(consumable) Reducer grease
GEM-50020
—
G
60
WC-JNT
Install motor-side encoder
GEM-20104
1
EA
70
WC-JNT
Install output-side encoder
GEM-20105
1
EA
80
WC-JNT
Install joint torque sensor
GEM-20106
1
EA
90
WC-JNT
Mount drive PCBA; thermal interface to housing
GEM-20107
1
EA
100
WC-JNT
(consumable) Thermal interface material
GEM-50030
—
G
110
WC-JNT
Fasten and torque to drawing
GEM-20109
1
SET
120
WC-JNT
(consumable) Threadlocker, medium strength
GEM-50010
—
ML
130
WC-CAL
Commutation offset and encoder calibration, hip pitch
140
WC-CAL
Joint torque sensor calibration
150
WC-CAL
End-of-line test: peak torque, backdrive, thermal
GEM-20107 Joint drive PCBA, hip pitch
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-EMS
Assemble board to its PCBA BOM (from schematic)
20
WC-PROG
Program firmware image, joint drive
GEM-40010
1
EA
30
WC-CAL
Board-level functional test
GEM-20200 Joint module, hip roll
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-JNT
Prepare housing
GEM-20208
1
EA
20
WC-JNT
Press in output bearing
GEM-20203
1
EA
30
WC-JNT
Install motor stator and rotor
GEM-20201
1
EA
40
WC-JNT
Install reducer; grease per work instruction
GEM-20202
1
EA
50
WC-JNT
(consumable) Reducer grease
GEM-50020
—
G
60
WC-JNT
Install motor-side encoder
GEM-20204
1
EA
70
WC-JNT
Install output-side encoder
GEM-20205
1
EA
80
WC-JNT
Install joint torque sensor
GEM-20206
1
EA
90
WC-JNT
Mount drive PCBA; thermal interface to housing
GEM-20207
1
EA
100
WC-JNT
(consumable) Thermal interface material
GEM-50030
—
G
110
WC-JNT
Fasten and torque to drawing
GEM-20209
1
SET
120
WC-JNT
(consumable) Threadlocker, medium strength
GEM-50010
—
ML
130
WC-CAL
Commutation offset and encoder calibration, hip roll
140
WC-CAL
Joint torque sensor calibration
150
WC-CAL
End-of-line test: peak torque, backdrive, thermal
GEM-20207 Joint drive PCBA, hip roll
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-EMS
Assemble board to its PCBA BOM (from schematic)
20
WC-PROG
Program firmware image, joint drive
GEM-40010
1
EA
30
WC-CAL
Board-level functional test
GEM-20300 Joint module, hip yaw
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-JNT
Prepare housing
GEM-20308
1
EA
20
WC-JNT
Press in output bearing
GEM-20303
1
EA
30
WC-JNT
Install motor stator and rotor
GEM-20301
1
EA
40
WC-JNT
Install reducer; grease per work instruction
GEM-20302
1
EA
50
WC-JNT
(consumable) Reducer grease
GEM-50020
—
G
60
WC-JNT
Install motor-side encoder
GEM-20304
1
EA
70
WC-JNT
Install output-side encoder
GEM-20305
1
EA
80
WC-JNT
Install joint torque sensor
GEM-20306
1
EA
90
WC-JNT
Mount drive PCBA; thermal interface to housing
GEM-20307
1
EA
100
WC-JNT
(consumable) Thermal interface material
GEM-50030
—
G
110
WC-JNT
Fasten and torque to drawing
GEM-20309
1
SET
120
WC-JNT
(consumable) Threadlocker, medium strength
GEM-50010
—
ML
130
WC-CAL
Commutation offset and encoder calibration, hip yaw
140
WC-CAL
Joint torque sensor calibration
150
WC-CAL
End-of-line test: peak torque, backdrive, thermal
GEM-20307 Joint drive PCBA, hip yaw
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-EMS
Assemble board to its PCBA BOM (from schematic)
20
WC-PROG
Program firmware image, joint drive
GEM-40010
1
EA
30
WC-CAL
Board-level functional test
GEM-20400 Joint module, knee
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-JNT
Prepare housing
GEM-20408
1
EA
20
WC-JNT
Press in output bearing
GEM-20403
1
EA
30
WC-JNT
Install motor stator and rotor
GEM-20401
1
EA
40
WC-JNT
Install reducer; grease per work instruction
GEM-20402
1
EA
50
WC-JNT
(consumable) Reducer grease
GEM-50020
—
G
60
WC-JNT
Install motor-side encoder
GEM-20404
1
EA
70
WC-JNT
Install output-side encoder
GEM-20405
1
EA
80
WC-JNT
Install joint torque sensor
GEM-20406
1
EA
90
WC-JNT
Mount drive PCBA; thermal interface to housing
GEM-20407
1
EA
100
WC-JNT
(consumable) Thermal interface material
GEM-50030
—
G
110
WC-JNT
Fasten and torque to drawing
GEM-20409
1
SET
120
WC-JNT
(consumable) Threadlocker, medium strength
GEM-50010
—
ML
130
WC-CAL
Commutation offset and encoder calibration, knee
140
WC-CAL
Joint torque sensor calibration
150
WC-CAL
End-of-line test: peak torque, backdrive, thermal
GEM-20407 Joint drive PCBA, knee
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-EMS
Assemble board to its PCBA BOM (from schematic)
20
WC-PROG
Program firmware image, joint drive
GEM-40010
1
EA
30
WC-CAL
Board-level functional test
GEM-20500 Joint module, ankle pitch
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-JNT
Prepare housing
GEM-20508
1
EA
20
WC-JNT
Press in output bearing
GEM-20503
1
EA
30
WC-JNT
Install motor stator and rotor
GEM-20501
1
EA
40
WC-JNT
Install reducer; grease per work instruction
GEM-20502
1
EA
50
WC-JNT
(consumable) Reducer grease
GEM-50020
—
G
60
WC-JNT
Install motor-side encoder
GEM-20504
1
EA
70
WC-JNT
Install output-side encoder
GEM-20505
1
EA
80
WC-JNT
Install joint torque sensor
GEM-20506
1
EA
90
WC-JNT
Mount drive PCBA; thermal interface to housing
GEM-20507
1
EA
100
WC-JNT
(consumable) Thermal interface material
GEM-50030
—
G
110
WC-JNT
Fasten and torque to drawing
GEM-20509
1
SET
120
WC-JNT
(consumable) Threadlocker, medium strength
GEM-50010
—
ML
130
WC-CAL
Commutation offset and encoder calibration, ankle pitch
140
WC-CAL
Joint torque sensor calibration
150
WC-CAL
End-of-line test: peak torque, backdrive, thermal
GEM-20507 Joint drive PCBA, ankle pitch
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-EMS
Assemble board to its PCBA BOM (from schematic)
20
WC-PROG
Program firmware image, joint drive
GEM-40010
1
EA
30
WC-CAL
Board-level functional test
GEM-20600 Joint module, ankle roll
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-JNT
Prepare housing
GEM-20608
1
EA
20
WC-JNT
Press in output bearing
GEM-20603
1
EA
30
WC-JNT
Install motor stator and rotor
GEM-20601
1
EA
40
WC-JNT
Install reducer; grease per work instruction
GEM-20602
1
EA
50
WC-JNT
(consumable) Reducer grease
GEM-50020
—
G
60
WC-JNT
Install motor-side encoder
GEM-20604
1
EA
70
WC-JNT
Install output-side encoder
GEM-20605
1
EA
80
WC-JNT
Install joint torque sensor
GEM-20606
1
EA
90
WC-JNT
Mount drive PCBA; thermal interface to housing
GEM-20607
1
EA
100
WC-JNT
(consumable) Thermal interface material
GEM-50030
—
G
110
WC-JNT
Fasten and torque to drawing
GEM-20609
1
SET
120
WC-JNT
(consumable) Threadlocker, medium strength
GEM-50010
—
ML
130
WC-CAL
Commutation offset and encoder calibration, ankle roll
140
WC-CAL
Joint torque sensor calibration
150
WC-CAL
End-of-line test: peak torque, backdrive, thermal
GEM-20607 Joint drive PCBA, ankle roll
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-EMS
Assemble board to its PCBA BOM (from schematic)
20
WC-PROG
Program firmware image, joint drive
GEM-40010
1
EA
30
WC-CAL
Board-level functional test
GEM-20700 Joint module, trunk pitch
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-JNT
Prepare housing
GEM-20708
1
EA
20
WC-JNT
Press in output bearing
GEM-20703
1
EA
30
WC-JNT
Install motor stator and rotor
GEM-20701
1
EA
40
WC-JNT
Install reducer; grease per work instruction
GEM-20702
1
EA
50
WC-JNT
(consumable) Reducer grease
GEM-50020
—
G
60
WC-JNT
Install motor-side encoder
GEM-20704
1
EA
70
WC-JNT
Install output-side encoder
GEM-20705
1
EA
80
WC-JNT
Install joint torque sensor
GEM-20706
1
EA
90
WC-JNT
Mount drive PCBA; thermal interface to housing
GEM-20707
1
EA
100
WC-JNT
(consumable) Thermal interface material
GEM-50030
—
G
110
WC-JNT
Fasten and torque to drawing
GEM-20709
1
SET
120
WC-JNT
(consumable) Threadlocker, medium strength
GEM-50010
—
ML
130
WC-CAL
Commutation offset and encoder calibration, trunk pitch
140
WC-CAL
Joint torque sensor calibration
150
WC-CAL
End-of-line test: peak torque, backdrive, thermal
GEM-20707 Joint drive PCBA, trunk pitch
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-EMS
Assemble board to its PCBA BOM (from schematic)
20
WC-PROG
Program firmware image, joint drive
GEM-40010
1
EA
30
WC-CAL
Board-level functional test
GEM-20800 Joint module, trunk yaw
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-JNT
Prepare housing
GEM-20808
1
EA
20
WC-JNT
Press in output bearing
GEM-20803
1
EA
30
WC-JNT
Install motor stator and rotor
GEM-20801
1
EA
40
WC-JNT
Install reducer; grease per work instruction
GEM-20802
1
EA
50
WC-JNT
(consumable) Reducer grease
GEM-50020
—
G
60
WC-JNT
Install motor-side encoder
GEM-20804
1
EA
70
WC-JNT
Install output-side encoder
GEM-20805
1
EA
80
WC-JNT
Install joint torque sensor
GEM-20806
1
EA
90
WC-JNT
Mount drive PCBA; thermal interface to housing
GEM-20807
1
EA
100
WC-JNT
(consumable) Thermal interface material
GEM-50030
—
G
110
WC-JNT
Fasten and torque to drawing
GEM-20809
1
SET
120
WC-JNT
(consumable) Threadlocker, medium strength
GEM-50010
—
ML
130
WC-CAL
Commutation offset and encoder calibration, trunk yaw
140
WC-CAL
Joint torque sensor calibration
150
WC-CAL
End-of-line test: peak torque, backdrive, thermal
GEM-20807 Joint drive PCBA, trunk yaw
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-EMS
Assemble board to its PCBA BOM (from schematic)
20
WC-PROG
Program firmware image, joint drive
GEM-40010
1
EA
30
WC-CAL
Board-level functional test
GEM-20900 Joint module, shoulder pitch
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-JNT
Prepare housing
GEM-20908
1
EA
20
WC-JNT
Press in output bearing
GEM-20903
1
EA
30
WC-JNT
Install motor stator and rotor
GEM-20901
1
EA
40
WC-JNT
Install reducer; grease per work instruction
GEM-20902
1
EA
50
WC-JNT
(consumable) Reducer grease
GEM-50020
—
G
60
WC-JNT
Install motor-side encoder
GEM-20904
1
EA
70
WC-JNT
Install output-side encoder
GEM-20905
1
EA
80
WC-JNT
Install joint torque sensor
GEM-20906
1
EA
90
WC-JNT
Mount drive PCBA; thermal interface to housing
GEM-20907
1
EA
100
WC-JNT
(consumable) Thermal interface material
GEM-50030
—
G
110
WC-JNT
Fasten and torque to drawing
GEM-20909
1
SET
120
WC-JNT
(consumable) Threadlocker, medium strength
GEM-50010
—
ML
130
WC-CAL
Commutation offset and encoder calibration, shoulder pitch
140
WC-CAL
Joint torque sensor calibration
150
WC-CAL
End-of-line test: peak torque, backdrive, thermal
GEM-20907 Joint drive PCBA, shoulder pitch
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-EMS
Assemble board to its PCBA BOM (from schematic)
20
WC-PROG
Program firmware image, joint drive
GEM-40010
1
EA
30
WC-CAL
Board-level functional test
GEM-21000 Joint module, shoulder roll
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-JNT
Prepare housing
GEM-21008
1
EA
20
WC-JNT
Press in output bearing
GEM-21003
1
EA
30
WC-JNT
Install motor stator and rotor
GEM-21001
1
EA
40
WC-JNT
Install reducer; grease per work instruction
GEM-21002
1
EA
50
WC-JNT
(consumable) Reducer grease
GEM-50020
—
G
60
WC-JNT
Install motor-side encoder
GEM-21004
1
EA
70
WC-JNT
Install output-side encoder
GEM-21005
1
EA
80
WC-JNT
Install joint torque sensor
GEM-21006
1
EA
90
WC-JNT
Mount drive PCBA; thermal interface to housing
GEM-21007
1
EA
100
WC-JNT
(consumable) Thermal interface material
GEM-50030
—
G
110
WC-JNT
Fasten and torque to drawing
GEM-21009
1
SET
120
WC-JNT
(consumable) Threadlocker, medium strength
GEM-50010
—
ML
130
WC-CAL
Commutation offset and encoder calibration, shoulder roll
140
WC-CAL
Joint torque sensor calibration
150
WC-CAL
End-of-line test: peak torque, backdrive, thermal
GEM-21007 Joint drive PCBA, shoulder roll
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-EMS
Assemble board to its PCBA BOM (from schematic)
20
WC-PROG
Program firmware image, joint drive
GEM-40010
1
EA
30
WC-CAL
Board-level functional test
GEM-21100 Joint module, shoulder yaw
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-JNT
Prepare housing
GEM-21108
1
EA
20
WC-JNT
Press in output bearing
GEM-21103
1
EA
30
WC-JNT
Install motor stator and rotor
GEM-21101
1
EA
40
WC-JNT
Install reducer; grease per work instruction
GEM-21102
1
EA
50
WC-JNT
(consumable) Reducer grease
GEM-50020
—
G
60
WC-JNT
Install motor-side encoder
GEM-21104
1
EA
70
WC-JNT
Install output-side encoder
GEM-21105
1
EA
80
WC-JNT
Install joint torque sensor
GEM-21106
1
EA
90
WC-JNT
Mount drive PCBA; thermal interface to housing
GEM-21107
1
EA
100
WC-JNT
(consumable) Thermal interface material
GEM-50030
—
G
110
WC-JNT
Fasten and torque to drawing
GEM-21109
1
SET
120
WC-JNT
(consumable) Threadlocker, medium strength
GEM-50010
—
ML
130
WC-CAL
Commutation offset and encoder calibration, shoulder yaw
140
WC-CAL
Joint torque sensor calibration
150
WC-CAL
End-of-line test: peak torque, backdrive, thermal
GEM-21107 Joint drive PCBA, shoulder yaw
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-EMS
Assemble board to its PCBA BOM (from schematic)
20
WC-PROG
Program firmware image, joint drive
GEM-40010
1
EA
30
WC-CAL
Board-level functional test
GEM-21200 Joint module, elbow
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-JNT
Prepare housing
GEM-21208
1
EA
20
WC-JNT
Press in output bearing
GEM-21203
1
EA
30
WC-JNT
Install motor stator and rotor
GEM-21201
1
EA
40
WC-JNT
Install reducer; grease per work instruction
GEM-21202
1
EA
50
WC-JNT
(consumable) Reducer grease
GEM-50020
—
G
60
WC-JNT
Install motor-side encoder
GEM-21204
1
EA
70
WC-JNT
Install output-side encoder
GEM-21205
1
EA
80
WC-JNT
Install joint torque sensor
GEM-21206
1
EA
90
WC-JNT
Mount drive PCBA; thermal interface to housing
GEM-21207
1
EA
100
WC-JNT
(consumable) Thermal interface material
GEM-50030
—
G
110
WC-JNT
Fasten and torque to drawing
GEM-21209
1
SET
120
WC-JNT
(consumable) Threadlocker, medium strength
GEM-50010
—
ML
130
WC-CAL
Commutation offset and encoder calibration, elbow
140
WC-CAL
Joint torque sensor calibration
150
WC-CAL
End-of-line test: peak torque, backdrive, thermal
GEM-21207 Joint drive PCBA, elbow
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-EMS
Assemble board to its PCBA BOM (from schematic)
20
WC-PROG
Program firmware image, joint drive
GEM-40010
1
EA
30
WC-CAL
Board-level functional test
GEM-21300 Joint module, wrist yaw
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-JNT
Prepare housing
GEM-21308
1
EA
20
WC-JNT
Press in output bearing
GEM-21303
1
EA
30
WC-JNT
Install motor stator and rotor
GEM-21301
1
EA
40
WC-JNT
Install reducer; grease per work instruction
GEM-21302
1
EA
50
WC-JNT
(consumable) Reducer grease
GEM-50020
—
G
60
WC-JNT
Install motor-side encoder
GEM-21304
1
EA
70
WC-JNT
Install output-side encoder
GEM-21305
1
EA
80
WC-JNT
Install joint torque sensor
GEM-21306
1
EA
90
WC-JNT
Mount drive PCBA; thermal interface to housing
GEM-21307
1
EA
100
WC-JNT
(consumable) Thermal interface material
GEM-50030
—
G
110
WC-JNT
Fasten and torque to drawing
GEM-21309
1
SET
120
WC-JNT
(consumable) Threadlocker, medium strength
GEM-50010
—
ML
130
WC-CAL
Commutation offset and encoder calibration, wrist yaw
140
WC-CAL
Joint torque sensor calibration
150
WC-CAL
End-of-line test: peak torque, backdrive, thermal
GEM-21307 Joint drive PCBA, wrist yaw
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-EMS
Assemble board to its PCBA BOM (from schematic)
20
WC-PROG
Program firmware image, joint drive
GEM-40010
1
EA
30
WC-CAL
Board-level functional test
GEM-21400 Joint module, wrist pitch
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-JNT
Prepare housing
GEM-21408
1
EA
20
WC-JNT
Press in output bearing
GEM-21403
1
EA
30
WC-JNT
Install motor stator and rotor
GEM-21401
1
EA
40
WC-JNT
Install reducer; grease per work instruction
GEM-21402
1
EA
50
WC-JNT
(consumable) Reducer grease
GEM-50020
—
G
60
WC-JNT
Install motor-side encoder
GEM-21404
1
EA
70
WC-JNT
Install output-side encoder
GEM-21405
1
EA
80
WC-JNT
Install joint torque sensor
GEM-21406
1
EA
90
WC-JNT
Mount drive PCBA; thermal interface to housing
GEM-21407
1
EA
100
WC-JNT
(consumable) Thermal interface material
GEM-50030
—
G
110
WC-JNT
Fasten and torque to drawing
GEM-21409
1
SET
120
WC-JNT
(consumable) Threadlocker, medium strength
GEM-50010
—
ML
130
WC-CAL
Commutation offset and encoder calibration, wrist pitch
140
WC-CAL
Joint torque sensor calibration
150
WC-CAL
End-of-line test: peak torque, backdrive, thermal
GEM-21407 Joint drive PCBA, wrist pitch
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-EMS
Assemble board to its PCBA BOM (from schematic)
20
WC-PROG
Program firmware image, joint drive
GEM-40010
1
EA
30
WC-CAL
Board-level functional test
GEM-21500 Joint module, wrist roll
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-JNT
Prepare housing
GEM-21508
1
EA
20
WC-JNT
Press in output bearing
GEM-21503
1
EA
30
WC-JNT
Install motor stator and rotor
GEM-21501
1
EA
40
WC-JNT
Install reducer; grease per work instruction
GEM-21502
1
EA
50
WC-JNT
(consumable) Reducer grease
GEM-50020
—
G
60
WC-JNT
Install motor-side encoder
GEM-21504
1
EA
70
WC-JNT
Install output-side encoder
GEM-21505
1
EA
80
WC-JNT
Install joint torque sensor
GEM-21506
1
EA
90
WC-JNT
Mount drive PCBA; thermal interface to housing
GEM-21507
1
EA
100
WC-JNT
(consumable) Thermal interface material
GEM-50030
—
G
110
WC-JNT
Fasten and torque to drawing
GEM-21509
1
SET
120
WC-JNT
(consumable) Threadlocker, medium strength
GEM-50010
—
ML
130
WC-CAL
Commutation offset and encoder calibration, wrist roll
140
WC-CAL
Joint torque sensor calibration
150
WC-CAL
End-of-line test: peak torque, backdrive, thermal
GEM-21507 Joint drive PCBA, wrist roll
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-EMS
Assemble board to its PCBA BOM (from schematic)
20
WC-PROG
Program firmware image, joint drive
GEM-40010
1
EA
30
WC-CAL
Board-level functional test
GEM-21600 Joint module, neck yaw
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-JNT
Prepare housing
GEM-21608
1
EA
20
WC-JNT
Press in output bearing
GEM-21603
1
EA
30
WC-JNT
Install motor stator and rotor
GEM-21601
1
EA
40
WC-JNT
Install reducer; grease per work instruction
GEM-21602
1
EA
50
WC-JNT
(consumable) Reducer grease
GEM-50020
—
G
60
WC-JNT
Install motor-side encoder
GEM-21604
1
EA
70
WC-JNT
Install output-side encoder
GEM-21605
1
EA
80
WC-JNT
Install joint torque sensor
GEM-21606
1
EA
90
WC-JNT
Mount drive PCBA; thermal interface to housing
GEM-21607
1
EA
100
WC-JNT
(consumable) Thermal interface material
GEM-50030
—
G
110
WC-JNT
Fasten and torque to drawing
GEM-21609
1
SET
120
WC-JNT
(consumable) Threadlocker, medium strength
GEM-50010
—
ML
130
WC-CAL
Commutation offset and encoder calibration, neck yaw
140
WC-CAL
Joint torque sensor calibration
150
WC-CAL
End-of-line test: peak torque, backdrive, thermal
GEM-21607 Joint drive PCBA, neck yaw
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-EMS
Assemble board to its PCBA BOM (from schematic)
20
WC-PROG
Program firmware image, joint drive
GEM-40010
1
EA
30
WC-CAL
Board-level functional test
GEM-21700 Joint module, neck pitch
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-JNT
Prepare housing
GEM-21708
1
EA
20
WC-JNT
Press in output bearing
GEM-21703
1
EA
30
WC-JNT
Install motor stator and rotor
GEM-21701
1
EA
40
WC-JNT
Install reducer; grease per work instruction
GEM-21702
1
EA
50
WC-JNT
(consumable) Reducer grease
GEM-50020
—
G
60
WC-JNT
Install motor-side encoder
GEM-21704
1
EA
70
WC-JNT
Install output-side encoder
GEM-21705
1
EA
80
WC-JNT
Install joint torque sensor
GEM-21706
1
EA
90
WC-JNT
Mount drive PCBA; thermal interface to housing
GEM-21707
1
EA
100
WC-JNT
(consumable) Thermal interface material
GEM-50030
—
G
110
WC-JNT
Fasten and torque to drawing
GEM-21709
1
SET
120
WC-JNT
(consumable) Threadlocker, medium strength
GEM-50010
—
ML
130
WC-CAL
Commutation offset and encoder calibration, neck pitch
140
WC-CAL
Joint torque sensor calibration
150
WC-CAL
End-of-line test: peak torque, backdrive, thermal
GEM-21707 Joint drive PCBA, neck pitch
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-EMS
Assemble board to its PCBA BOM (from schematic)
20
WC-PROG
Program firmware image, joint drive
GEM-40010
1
EA
30
WC-CAL
Board-level functional test
GEM-21800 Joint module, trunk roll
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-JNT
Prepare housing
GEM-21808
1
EA
20
WC-JNT
Press in output bearing
GEM-21803
1
EA
30
WC-JNT
Install motor stator and rotor
GEM-21801
1
EA
40
WC-JNT
Install reducer; grease per work instruction
GEM-21802
1
EA
50
WC-JNT
(consumable) Reducer grease
GEM-50020
—
G
60
WC-JNT
Install motor-side encoder
GEM-21804
1
EA
70
WC-JNT
Install output-side encoder
GEM-21805
1
EA
80
WC-JNT
Install joint torque sensor
GEM-21806
1
EA
90
WC-JNT
Mount drive PCBA; thermal interface to housing
GEM-21807
1
EA
100
WC-JNT
(consumable) Thermal interface material
GEM-50030
—
G
110
WC-JNT
Fasten and torque to drawing
GEM-21809
1
SET
120
WC-JNT
(consumable) Threadlocker, medium strength
GEM-50010
—
ML
130
WC-CAL
Commutation offset and encoder calibration, trunk roll
140
WC-CAL
Joint torque sensor calibration
150
WC-CAL
End-of-line test: peak torque, backdrive, thermal
GEM-21807 Joint drive PCBA, trunk roll
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-EMS
Assemble board to its PCBA BOM (from schematic)
20
WC-PROG
Program firmware image, joint drive
GEM-40010
1
EA
30
WC-CAL
Board-level functional test
Op
Work centre
Operation
Consumes
Qty
UoM
10
WC-SUB
Install dock structure
GEM-30010
1
EA
20
WC-SUB
Install charging contact set
GEM-30020
1
SET
30
WC-SUB
Install dock charger PCBA
GEM-30030
1
EA
40
WC-SUB
Fasten and torque to drawing
GEM-30099
1
SET
50
WC-SUB
(consumable) Threadlocker, medium strength
GEM-50010
—
ML
60
WC-PACK
Pack for shipment
GEM-50060
1
SET
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Engineering BOM — indented view
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